Practical Engineering. Real Manufacturing Experience.
Stuart Boyle is a Senior Design Engineer with more than two decades of experience developing engineered products across industrial, commercial and public sectors.
Combining industrial design thinking with strong technical and manufacturing expertise, Stuart works across the full product development process - from early concepts and CAD through to prototyping, tooling and production support.
Over his career, he has contributed to award-winning childcare systems, public recreation infrastructure, outdoor sporting products, industrial equipment and large-scale manufacturing programs. His work has formed part of projects recognised through the Australian Good Design Awards and as finalists in the 2025 Victorian Premier’s Design Awards. His experience includes managing tooling and supplier relationships globally and leading multidisciplinary design projects delivering products sold internationally.
Today, Stuart works independently with businesses, manufacturers and industry partners seeking practical product development support backed by genuine hands-on experience.
Core Expertise
Product Design Engineering
Design for Manufacture (DFM)
Rotomoulding Systems
Injection Moulding
Mechanical Mechanisms
CAD Development (SolidWorks)
Finite Element Analysis (FEA)
Tooling Management
Prototyping + Fabrication
CNC Routing
Outdoor & Recreation Products
Supplier + Manufacturing Liaison
Product Testing + Validation
Selected Career Highlights
20+ years industry experience
800+ design consulting projects delivered
Contributed to projects recognised through the Australian Good Design Awards
Finalist projects in the 2025 Victorian Premier’s Design Awards
Managed tooling programs across Australia, China and Italy
Developed globally sold childcare restraint systems
Delivered public infrastructure projects across Australia
Extensive experience in recreation and outdoor product systems
Outside of engineering and product development, Stuart spends his time coaching basketball, mountain biking, building retro superbikes and keeping up with his two kids, Patrick and Ivy.
Beyond The Desk
Lets Talk About Your Project
Whether you’re developing a new product, refining an existing idea or looking for experienced engineering support, Stuart would be happy to discuss your project.