Practical Engineering. Real Manufacturing Experience.

Stuart Boyle is a Senior Design Engineer with more than two decades of experience developing engineered products across industrial, commercial and public sectors.

Combining industrial design thinking with strong technical and manufacturing expertise, Stuart works across the full product development process - from early concepts and CAD through to prototyping, tooling and production support.

Over his career, he has contributed to award-winning child safety systems, public recreation infrastructure, outdoor sporting products, industrial equipment and large-scale manufacturing programs. His work has formed part of projects recognised through the Australian Good Design Awards and as finalists in the 2025 Victorian Premier’s Design Awards. His experience includes managing tooling and supplier relationships globally and leading multidisciplinary design projects delivering products sold internationally.

Today, Stuart works independently with businesses, manufacturers and industry partners seeking practical product development support backed by genuine hands-on experience.

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Core Expertise

  • Product Design Engineering

  • Design for Manufacture (DFM)

  • Rotomoulding Systems

  • Injection Moulding

  • Mechanical Mechanisms

  • CAD Development (SolidWorks)

  • Finite Element Analysis (FEA)

  • Tooling Management

  • Prototyping + Fabrication

  • CNC Routing

  • Outdoor & Recreation Products

  • Supplier + Manufacturing Liaison

  • Product Testing + Validation

Work With Us
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Selected Career Highlights

  • 20+ years industry experience

  • 800+ design consulting projects delivered

  • Contributed to projects recognised through the Australian Good Design Awards

  • Finalist projects in the 2025 Victorian Premier’s Design Awards

  • Managed tooling programs across Australia, China and Italy

  • Developed globally sold childcare restraint systems

  • Delivered public infrastructure projects across Australia

  • Extensive experience in recreation and outdoor product systems

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Outside of engineering and product development, Stuart spends his time coaching basketball, mountain biking, building retro superbikes and keeping up with his two kids, Patrick and Ivy.

Beyond The Desk

Get Started

Lets Talk About Your Project

Whether you’re developing a new product, refining an existing idea or looking for experienced engineering support, Stuart would be happy to discuss your project.